Dispersion Kneader

Our production line features advanced dispersion kneaders and internal mixers that ensure the uniform blending of raw materials.

This equipment is essential for achieving the desired consistency and properties of rubber compounds, allowing for optimal performance in our finished products. Stock blenders further enhance the mixing process by facilitating the preparation of large batches, ensuring efficient production while maintaining high quality.

For a rubber-producing company, the sequence of using a Dispersion Kneader, Internal Mixer, and Stock Blenders is crucial in ensuring high-quality rubber compounds. Each piece of equipment plays a unique role in the processing of raw rubber, fillers, and other additives, ultimately affecting the physical and chemical properties of the final product.

Dispersion Kneader

The dispersion kneader is the first step in the rubber mixing process. It is responsible for pre-mixing the base rubber with various additives. This machine ensures that the materials are evenly distributed within the rubber matrix before moving to the next stage.

Functionality

  • The kneader contains two rotors in a chamber that rotate at different speeds, generating high shear forces.
  • It operates under controlled temperature and pressure to avoid premature vulcanization while ensuring the additives are dispersed evenly into the rubber.
  • The material in this phase is in a relatively low-viscosity state, which allows the fillers and additives to mix thoroughly without any degradation of the rubber’s mechanical properties.

Application

 It is used in the early stages of rubber compound manufacturing, particularly for creating the masterbatch, where base rubber is mixed with fillers.

Why Sheetal Rubber Products Pvt Ltd

We believe in the concept of Total Quality Management

Completely Dedicated to Success

Our dedicated team conducts thorough quality checks at every stage, including incoming materials, in-process operations, and outgoing products. Each batch of raw materials is inspected, and detailed records are meticulously maintained.

High Quality Standard

An IATF 16949:2016 certified company. We ensure superior quality products through our stringent quality management system. 100% visual checks or as per sampling plan.

Superior Service and Right-time Delivery

Our team of professionals closely understand your specific requirement, offers customization (where required) and always deliver on-time. You can trust us for Just-in-time delivery.

Stringent Performance Measurement

A completely dedicated in-house Testing and Validation facility, equipped with sophisticated testing equipment’s.

Partnered with Top Companies

We are a regular certified supplier to manufacturing companies like Tata Motors Ltd, Tata Toyo Radiators, Banco Radiators, Kirloskar Oil Engine, EV Commercial Vehicles Ltd. and also exporting to European.

Polymer Formulations

In house Compound Facility
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